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FK / 001OEE calculatorAvailability, performance and quality. Put your production losses into numbers.ProductionLive toolFK / 002Takt time calculatorMatch production pace to demand. Find the gap before it becomes a bottleneck.ProductionLive toolFK / 003MTBF and MTTRHow often does it fail, how long is it down? From a failure log, per machine, with confidence bounds.ProductionLive toolFK / 004Line balancing (Yamazumi)Stack the tasks of each station against takt. See the overload, the idle time and a better split.ProductionLive toolFK / 005Capacity planningRequired hours against available hours for every machine. Find the bottleneck and the shortfall.ProductionLive toolFK / 006SMED change-over analysisInternal or external? Shorten the change-over step by step and see what it does to EPEI and batch size.ProductionLive toolFK / 007Kanban sizing and cardsHow many cards does each loop need? Size them from demand and lead time, then print the cards.ProductionLive toolFK / 008Little’s law and WIPWork in process, throughput, lead time: give any two and get the third.ProductionLive toolFK / 009Value stream map (VSM)Where does the lead time go? Map the stream from supplier to customer, current and future state.ProductionWorkbenchLive toolFK / 010A3 reportOne problem on one sheet: from the current condition through the root cause to the follow-up.ProductionWorkbenchLive toolFK / 0115S auditScore the five S with your own questions and watch the trend from audit to audit.ProductionWorkbenchLive toolFK / 012Layered process audit (LPA)Short audits by every layer at its own rhythm, a countermeasure for every “no”.ProductionWorkbenchLive toolFK / 013Standard work combination tableManual, machine and walk time of one operator against takt: does the round fit, does anyone wait?ProductionLive toolFK / 014Skills matrix (ILUO)Who can do which job? Coverage, gaps and single points of failure per skill.ProductionLive toolFK / 015One-point lesson (OPL)One point on one sheet: right, wrong, why, and who was trained.ProductionLive toolFK / 016Kaizen cardOne improvement idea on one card, from the problem to the checked result.ProductionLive toolFK / 017Stencil aperture calculatorWill the paste release? Area ratio, aspect ratio and paste volume for every aperture of a stencil.ProductionLive toolFK / 018Reflow profile analysisPaste the thermocouple log. Peak, time above liquidus, slopes and ΔT, checked against your window.ProductionLive toolFK / 019Modbus toolsBuild and read Modbus frames. Check the CRC, decode the reply, talk to a serial device.IntegrationLive toolFK / 020IPC-CFX message workbenchLook up CFX topics, generate message envelopes, validate logs, see the AMQP routing.IntegrationLive toolFK / 021ISA-95 and UNS topic designerLay out enterprise, site, area, line and cell; get clean MQTT topics and Sparkplug B IDs.IntegrationLive toolFK / 022Data Matrix and QR codesGenerate GS1 DataMatrix and QR codes, check GS1 element strings, size the print in whole printer dots.IntegrationLive toolFK / 023PLC data converterMake sense of registers. Convert values, byte order and industrial data types.AutomationLive toolFK / 025JSON and XML toolsFormat, validate and query the data moving between your systems. Numbers are never rounded.Data & utilitiesLive toolFK / 026Unit converterPressure, torque, flow, temperature and more with exact factors; gauge and absolute kept apart.Data & utilitiesLive toolFK / 027Cpk / Ppk capabilityPaste measurements from Excel. Get Cpk, Ppk, expected PPM and a normality check.ProductionLive toolFK / 028Control chartsPaste measurements. Get I-MR, X̄-R or X̄-S charts, limits and out-of-control tests.ProductionLive toolFK / 029Attribute control chartsPaste counts of defectives or defects. Get P, NP, C, U or Laney P′ / U′ charts and tests.ProductionLive toolFK / 030EWMA and CUSUM chartsCatch small, sustained shifts that a Shewhart chart misses. EWMA or CUSUM with run lengths.ProductionLive toolFK / 031Gage R&RCrossed Gage R&R from Excel or CSV. ANOVA or X̄-R, %Study var, ndc and the AIAG verdict.ProductionLive toolFK / 032Type 1 gage studyMeasure one master many times. Get Cg, Cgk, the bias t-test and a run chart.ProductionLive toolFK / 033Attribute agreement analysisPass/fail or graded ratings by several appraisers. Get agreement, Fleiss and Cohen kappa.ProductionLive toolFK / 034Pareto and histogramRank defects to find the vital few, or compare measurements by machine in histograms.ProductionLive toolFK / 035Hypothesis testsDid the change make a difference? t-tests, ANOVA, chi-square and variance tests in plain words.ProductionLive toolFK / 036Power and sample sizeHow many parts to measure? Sample size and power for t-tests, proportions, ANOVA and Cpk studies.ProductionLive toolFK / 037RegressionHow does Y depend on X? Fit a line or curve, see R², the equation and prediction intervals.ProductionLive toolFK / 038Factorial DOEWhich settings matter? Plan a 2-level factorial experiment, then find the effects and the best settings.ProductionLive toolFK / 039Weibull reliabilityHow long do parts last? Fit failure times with suspended units and read B10, MTTF and reliability.ProductionLive toolFK / 040PFMEA (AIAG-VDA)Process FMEA in seven steps: structure, functions, failure chains, risk and actions.ProductionWorkbenchLive toolFK / 041Control planA control plan linked to the PFMEA. Characteristics and controls come over, one click syncs.ProductionWorkbenchLive toolFK / 042Dimensional report (PPAP / AS9102)Ballooned characteristics with results per sample and automatic OK / NOK, linked to the PFMEA.ProductionWorkbenchLive toolFK / 0438D reportSolve a problem in eight disciplines: containment, Ishikawa, 5 Why, actions, and the lessons back into the PFMEA.ProductionWorkbenchLive toolFK / 044Food label generatorFrom a recipe to the EU nutrition declaration and the US Nutrition Facts, allergens in bold, ready to print.ProductionLive toolFK / 045FactoKit Probe OPC UA clientBrowse an OPC UA server, watch values, follow alarms and read history from a local bridge.IntegrationLive tool
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